IoT SolutionsLive2024

Aquaplumb

A comprehensive IoT solution for monitoring and managing industrial cooling systems, built around a custom sensor engineered from scratch. Aquaplumb tracks motor and cooler temperature, water outflow, water level, and fire conditions in real time — and can automatically shut the cooler down and alert the team the moment a hazard is detected.

Client
XAIOS Solutions
Industry
Industrial Manufacturing
Duration
8 months
Team
5 developers
Completed
March 2024

The Challenge

Industrial cooling systems often fail unexpectedly, leading to costly downtime, safety hazards, and energy waste. Traditional monitoring is reactive rather than predictive, and off-the-shelf sensors couldn't track the specific parameters that mattered most — motor temperature, water outflow, water level, and fire conditions.

Our Solution

Engineered a custom IoT sensor from the ground up to monitor motor and cooler temperature, water outflow, water level, and fire conditions, paired with a cloud platform for real-time monitoring and remote control. When the sensor detects a fire, it automatically shuts the cooler down and instantly notifies the team, while machine learning algorithms flag potential failures before they occur.

Product Demo

See It In Action

Watch the platform at work in real-world scenarios.

Remote Cooler Power On

Powering on an industrial cooler remotely through the Aquaplumb platform, with the device responding in real time.

Remote Cooler Power Off

Shutting the cooler down remotely from the Aquaplumb dashboard, demonstrating instant, reliable control over connected equipment.

Results & Impact

The Outcome

Measurable results delivered through thoughtful engineering and close collaboration.

Automatic fire-triggered shutdown safeguards equipment and staff
Live equipment status replaced manual on-site checks
Faults surface as alerts before they become failures
Maintenance scheduled from live data instead of a fixed calendar
Key Features

What We Built

Custom-built sensor hardware, engineered from scratch
Motor & cooler temperature monitoring
Water outflow and low water level detection
Fire detection with automatic cooler shutdown
Instant team alerts and notifications
Remote cooler power on/off control
Real-time monitoring dashboard
Predictive maintenance alerts
Energy consumption optimization
Historical data analytics
Mobile app for remote monitoring
Automated reporting system

Technology Stack

The tools and technologies that powered this project.

Custom Sensor HardwareEmbedded SystemsMicrocontrollersIoT SensorsReact.jsNode.jsMongoDBMQTTAWS IoT CorePythonMachine LearningReal-time Analytics

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